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An electric motor is a machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motors magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motors shaft. Electric motors can be powered by direct current (DC) sources, such as from batteries or rectifiers, or by alternating current (AC) sources, such as a power grid, inverters, or electrical generators.
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How does an electric motor work?

Magnetic Field Creation: The stator (stationary part) produces a magnetic field using a permanent magnet or coils of wire.

Current Flow in the Rotor: The rotor (rotating part) has coils of wire that carry a direct current, creating an electromagnetic field.

Lorentz Force Interaction: Interaction between the magnetic field in the stator and the electromagnetic field in the rotor generates a force according to the Lorentz force law.

Rotor Rotation: Torque is produced, causing the rotor to rotate due to the force acting on the current-carrying coils.

Commutator and Brushes (for DC Motors): Commutator and brushes reverse the direction of current in the rotor coils as the rotor turns, ensuring continuous rotation.

Continuous Rotation: The commutation process maintains the torque, allowing the rotor to continuously rotate.

Mechanical Output: The rotor's rotational motion can be used for mechanical work, such as turning a shaft or driving a load.

Open/Closed Loop: Some motors can operate without any additional feedback system (open loop) or constantly update other devices on their position (closed loop).

Types of motors

Brushed DC Motors use brushes and a commutator to switch the direction of current in the rotor.

Brushless DC Motors (BLDC) employ electronic commutation for more efficient and reliable operation.

Synchronous AC Motors maintain synchrony with the frequency of the applied AC voltage.

Asynchronous AC Motors (Induction Motors) do not necessarily maintain synchrony with the AC frequency and are more common.

Stepper Motors divide a full rotation into steps, allowing precise control of angular position without feedback sensors.

Servo Motors are used in closed-loop control systems, providing accurate position, velocity, and torque control. Often used in robotics and automation.

Applications in Science and Industry

Sample positioning: Use motors to position measurement devices and samples with linear positioning.

Rotate optical filters or other devices on rotary holders.

Spin Coating: Rotating a substrate can be used to deposit an even, thin layer of molecules dissolved in water.

What are important specifications?

Stall Torque (Nm or lb-ft): The maximum torque the motor can produce when at rest (stalled).

Rated Torque (Nm or lb-ft): The torque the motor can produce under normal operating

No-Load Speed (RPM): The maximum speed the motor can achieve under no load in rounds per minute (RPM).

Rated Speed (RPM): The speed of the motor when operating under its nominal load conditions.

Motor Efficiency (%): Indicates the percentage of electrical power converted into mechanical power. Higher efficiency is generally desirable.

Motors and SweepMe!

Stepper Motor Control in SweepMe!:

Motor Drivers: Stepper motor drivers receive control signals from SweepMe! and convert them into the necessary electrical signals to drive the stepper motor.

DAQ (Data Acquisition) Devices: SweepMe! can interface with DAQ devices to send control signals to stepper motor drivers.

Control Algorithms: SweepMe!allows the implementation of open-loop and closed-loop control algorithms for stepper motors, enabling automated measurement procedures.

Servo Motor Control in SweepMe!:

Motion Control Hardware: SweepMe! interfaces with motion control hardware, including servo drives and controllers.

Feedback Systems: Servo motors often require feedback devices (encoders or resolvers). SweepMe! incorporates these feedback signals to implement closed-loop control, ensuring accurate position and velocity control.

PID Control: SweepMe! enables the implementation of PID (Proportional-Integral-Derivative) control algorithms to achieve precise control over servo motors.

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Motor support and integration

Whatever is missing between your hardware and a running measurement, we build it with you.

Built from real lab practice

SweepMe! was founded in 2018 by Dr. Axel Fischer and Dr. Felix Kaschura after their PhDs in applied physics. Since then the company has grown into a service oriented partner for industry and research alike, and more than 100 companies and research institutes run their measurements with SweepMe! today. We know what a measurement setup has to deliver, we make the technology work for you, and we understand the science behind your data.

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